Supplying Tablet Film Coating Machines for Pharmaceutical Production Lines

Supplying Tablet Film Coating Machines for Pharmaceutical Production Lines

Supplying Tablet Film Coating Machines for Pharmaceutical Production Lines – Tin Nghi Dac Pharmaceutical Equipment Co., Ltd.

In modern pharmaceutical manufacturing, tablet coating technology plays a critical role in improving drug stability, appearance, and controlled release properties. Choosing reliable equipment ensures consistent product quality and efficient production.

Tin Nghi Dac Pharmaceutical Equipment Co., Ltd. is a trusted supplier of tablet film coating machines for pharmaceutical production lines in Vietnam. The company provides high-quality equipment designed to meet international pharmaceutical manufacturing standards.

Professional Supplier of Pharmaceutical Equipment

Tin Nghi Dac specializes in supplying advanced machinery used in pharmaceutical manufacturing plants, laboratories, and pharmaceutical research facilities. With a focus on quality and performance, the company delivers reliable solutions that help manufacturers optimize production processes.

The tablet film coating machines supplied by Tin Nghi Dac are designed for efficient and uniform coating of tablets, ensuring improved product appearance and protection from environmental factors such as moisture and light.

What is a Tablet Film Coating Machine?

A tablet film coating machine is a specialized pharmaceutical device used to apply a thin polymer-based film onto tablets. This coating process serves multiple purposes, including:

  • Protecting active ingredients from humidity and oxidation

  • Masking unpleasant taste or odor

  • Improving tablet appearance and branding

  • Enhancing drug stability and shelf life

  • Providing modified or controlled drug release

Modern pharmaceutical production lines rely on advanced coating technology to achieve precise and uniform coating for each batch.

application-of-coating-machines-beyond-pharma
application-of-coating-machines-beyond-pharma

Production coating

APPLICATIONS: The C-series high-efficiency coater is primarily used for coating in the pharmaceutical and related industries. It can perform organic solvent-based or aqueous coating for tablets (micro-tablets), pills, candies, etc. Coating functions include, but are not limited to, sustained/controlled release, taste-masking, moisture protection, and aesthetic enhancement. The C-series is currently the most efficient coating equipment with the best uniformity. Tests show it can increase efficiency by approximately 50% compared to traditional equipment, and its uniformity meets the requirements for drug-layering content uniformity in small-specification products.

PRINCIPLE: The tablet cores perform continuous, regular tumbling motions within a clean, enclosed rotating drum. The C-series coating pan is equipped with multiple sets of ventilated 3D baffles, which significantly improve ventilation and mixing/guiding capabilities. As the pan rotates, the material forms a “waterfall flow.” The coating liquid is automatically sprayed onto the upper-middle section of this waterfall through an atomizing system. Clean hot air passes through the waterfall flow and is exhausted through the ventilation holes of the drum. This ensures the coating liquid on the core surface dries quickly and uniformly, forming a solid and smooth film. Under the same air temperature, higher ventilation capacity leads to stronger drying ability and higher coating efficiency.

FEATURES:

  1. Slotted Pan Holes: The drum features elongated slot holes, providing a higher opening rate under the same area conditions.

  2. Ventilated 3D Baffles: Multiple sets of ventilated 3D baffles provide a larger total opening area and lower air resistance.

  3. Conical Ventilation: The conical drum design with perforations provides greater drying capacity through enhanced ventilation.

  4. Seamless Integration: The mixing baffles and the drum are seamlessly connected, ensuring dead-zone-free flow and superior coating uniformity.

  5. Online Discharge: No extra discharge device is needed; the machine achieves easy and convenient discharge via reverse rotation.

  6. Superior Atomization: Independent liquid lines for spray guns with uniform flow; atomizing pressure and fan pressure are independently adjustable for stable performance.

  7. Universal Spray Bracket: Multi-directionally adjustable to adapt to changes in tablet load and drum speed.

  8. Anti-clogging Structure: The spray gun’s anti-clogging design ensures continuous coating, shortens process time, and saves coating materials.

  9. Precision Monitoring: Display and control of negative pressure in the pan, hot air flow rate, and material temperature.

  10. Online Cleaning (CIP): Optional CIP system available to reduce labor intensity.

  11. CGMP Compliance: Key process parameters feature memory and printing functions. Technical parameters are quantitatively displayed and controlled to ensure batch-to-batch consistency.

Technical specifications and key parameters of the test model:

Model Name Labcoating I Labcoating II Labcoating III Labcoating IV Labcoating V
Capacity (kg/batch) 0.2-10 0.2-5 0.2-3 0.2-1.5 0.05-0.8
Coating Pan Specs (mm) φ215, φ265, φ300
φ350, φ380, φ430, φ480
φ215, φ265, φ300
φ350, φ380, φ430
φ215, φ265, φ300
φ350
φ215, φ265, φ300 φ215s, φ215, φ265
Filtration System Primary, Intermediate, HEPA Intermediate Intermediate Intermediate
Main Motor (kw) 0.75 0.4 0.4 0.4 0.4
Inlet Fan Speed (kw) 100-3000 (0.37kw 0.75kw (Explosion-proof)) 100-3000 (0.37kw 0.75kw (Explosion-proof)) 100-3000 (0.37kw 0.75kw (Explosion-proof)) 100-3000 (0.37kw 0.75kw (Explosion-proof)) 0.2KW
Exhaust Fan Speed (kw) 100-3000 (1.5KW) 100-3000 (1.5KW) 100-3000 (1.5KW) 100-3000 (1.5KW) 100-3000 (0.75kw)
Heating Power (kw) 10 7 6 4 3
Power Supply 380V/50Hz Three-phase 5-wire 220V/50Hz Single-phase 3-wire
Air Source Pressure (Mpa) 0.6 0.6 0.6 0.6 0.6
Air Consumption (m³/min) 0.6 0.4 0.4 0.4 0.4
Dimensions (mm) 850×1250×1855 820×1230×1750 810×1240×1670 810×1160×1590 960×730×910
Machine Weight (kg) 550 420 370 330 180

Specifications for the test planter body:

No. Coating Pan Name Quantity Capacity (kg/batch)
1 Coating Pan (215mm-S) 1 set 0.05 ~ 0.4
2 Coating Pan (215mm) 1 set 0.2 ~ 0.4
3 Coating Pan (265mm) 1 set 0.3 ~ 0.6
4 Coating Pan (300mm) 1 set 0.5 ~ 1.0
5 Coating Pan (350mm) 1 set 1.0 ~ 3.0
6 Coating Pan (380mm) 1 set 3.0 ~ 5.0
7 Coating Pan (480mm) 1 set 6.0 ~ 10

Production specifications and main technical parameters:

Model Name Pilot Coating I Pilot Coating II C75 C150 C250 C350 C450 C600
Capacity (kg/batch) 1.0-50 1.0-25 75 150 250 350 450 600
Pan Speed (rpm) 3-20 3-20 3-20 2-15 2-12 2-10 2-10 2-10
Main Motor Power (kw) 1.5 0.75 1.5 2.2 3.7 3.7 5.5 7.5
Clean Hot Air System Range: Room Temp – 80°C (±1°C), Filtration: 0.5μm HEPA, meeting Class 100,000 clean zone requirements
Inlet Fan Power (kw) 1.5 1.5 2.2 3.7 5.5 7.5 11 15
Exhaust Fan Power (kw) 2.2 2.2 3.7 5.5 7.5 11 15 18.5
Dust Removal Air Volume (m³/h) 1500 1500 1500 3000 4500 6000 8000 10000
Overall Dimensions (mm) 1340×1500×2430 1280×1410×2280 1200×1000×1800 1600×1400×2000 1800×1600×2000 2000×1800×2380 2000×2200×2380 2000×2400×2380
Main Body Weight (kg) 800 700 600 1000 1300 1700 2000 2600
Note: Capacity is calculated based on a material density of 0.9g/cm³

Specifications for the pot body:

Model Name P100-S P100 P150 P200 P250
Production Capacity (kg/h) 1.5-15 1.5-15 15-150 45-450 75-750
Granulation Speed (rpm) 50-1500 50-1500 50-1500 50-1000 50-100
Motor Power (kw) 2.0 1.5 2.2 3.7 5.5
Replaceable Mesh Size (mm) 0.3, 0.5, 0.6, 0.9, 1.2, 1.5, 2.0, 2.5, 3.0, 1×1, 2×2, 8×8
Power Supply 220V/50Hz Single-phase 3-wire 380V/50Hz Three-phase 5-wire
Air Source Pressure (Mpa) 0.4 0.4 0.4 0.4 0.4
Overall Dimensions (mm) 750×480×880 800×600×1200 800×600×1200 1000×800×1450 1000×800×1450
Machine Weight (kg) 70 130 150 250 300

Features of Tablet Film Coating Machines Supplied by Tin Nghi Dac

Tin Nghi Dac provides high-performance coating machines designed for pharmaceutical industry requirements.

Advanced Coating Technology

The equipment uses precision spray systems and intelligent airflow control to ensure even coating across all tablets. This results in consistent quality and improved production efficiency.

Stainless Steel GMP Design

Machines are manufactured with high-grade stainless steel materials, meeting GMP (Good Manufacturing Practice) standards. This ensures hygiene, durability, and easy cleaning.

Automated Control System

The machines are equipped with modern PLC control systems that allow operators to monitor and adjust parameters such as temperature, airflow, and spray rate in real time.

Energy Efficient Operation

Optimized airflow and heating systems reduce energy consumption while maintaining stable operating conditions.

Flexible Production Capacity

The machines are suitable for both small laboratory batches and large-scale pharmaceutical production lines, providing flexibility for different manufacturing needs.

Applications in Pharmaceutical Production

Tablet film coating machines are widely used in pharmaceutical factories for various applications:

  • Coating tablets with protective film layers

  • Enteric coating for delayed drug release

  • Taste masking coatings

  • Controlled-release pharmaceutical formulations

  • Nutraceutical and supplement tablet coating

By integrating modern coating machines into production lines, pharmaceutical companies can significantly improve both product quality and manufacturing efficiency.

Why Choose Tin Nghi Dac Pharmaceutical Equipment Co., Ltd.?

There are many reasons why pharmaceutical manufacturers choose Tin Nghi Dac as their equipment supplier.

Reliable Equipment Supply

The company offers high-quality pharmaceutical machinery that meets strict industry standards.

Technical Support

Tin Nghi Dac provides professional consultation, installation guidance, and technical support for customers during equipment setup and operation.

Competitive Pricing

Customers receive cost-effective solutions without compromising equipment quality and performance.

Experience in Pharmaceutical Industry

With extensive experience in supplying pharmaceutical equipment, Tin Nghi Dac understands the technical requirements of modern pharmaceutical manufacturing plants.

Installation and Supply Across Southeast Asia

Tin Nghi Dac Pharmaceutical Equipment Co., Ltd. not only supplies tablet film coating machines for pharmaceutical production lines in Vietnam, but also provides equipment supply, installation, and technical support services across Southeast Asia.

With experienced engineers and professional technical support, we are capable of delivering and installing pharmaceutical equipment for manufacturing plants throughout the region.

Our services are available in the following Southeast Asian countries:

  • Vietnam

  • Thailand

  • Malaysia

  • Singapore

  • Indonesia

  • Philippines

  • Cambodia

  • Laos

  • Myanmar

  • Brunei

  • Timor-Leste

We are committed to providing reliable pharmaceutical equipment, professional installation services, and long-term technical support for customers across Southeast Asia.

Commitment to Quality and Customer Satisfaction

Tin Nghi Dac is committed to delivering reliable equipment that helps pharmaceutical manufacturers achieve higher productivity and better product quality. The company focuses on long-term cooperation with customers by providing trustworthy products and professional service.

By supplying advanced tablet film coating machines, Tin Nghi Dac contributes to improving pharmaceutical production technology in Vietnam and supporting manufacturers in meeting international standards.

Contact Tin Nghi Dac Pharmaceutical Equipment Co., Ltd.

For more information about tablet film coating machines and pharmaceutical production equipment, please contact:

Tin Nghi Dac Pharmaceutical Equipment Co., Ltd.

Tax Code: 3703422032
Office phone: (+84)28 66719989
Mobile: (+84)329 280 289
Email: info@xinyite.com.vn
Address: 49C D11 Street, Group 18, Quarter 4, An Phu Ward, Ho Chi Minh City, Vietnam.

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